Solutions for Precision Automation

Precision motion stages and hexapods dance across microns and nanometers, improving semiconductor metrology, photonics component test and assembly, PCB manufacturing, medical device manufacturing and many other intricate tasks. In the world of precision automation, these highly specialized positioning stages are the silent conductors, ensuring accuracy and efficiency down to the smallest detail. 

Precision Motion and Positioning Applications and Products

The precision motion systems in the applications below rely on precision mechanics — either with mechanical bearings or completely friction-free air bearings — and highly advanced motion controllers and algorithms. 

Motion Systems and Automation Controllers Help Improve PCB Manufacturing: LDI / Stencils

3-DOF Precision Positioning Stages Supporting Laser Assisted Wafer Slicing

Speed up Industrial Camera Manufacturing with Active Alignment: Adimec’s Advanced Production Process

Hexapod 6-Axis Alignment System Provides Flexibility in Dimensional Measuring Machine in Automotive Applications

Hexapod Robot Applications in Automation and Automotive Assembly

Hexapod for Non-Contact Asphere Metrology means fast metrology for MAHR

Fast Non-Contact Asphere Surface Metrology Aided by Hexapod 6-Axis Motion System

Why Google Engineers can make better Cameras using PI’s Direct-Drive Hexapod Multi-Axis Motion Platform

Image Stabilization and Multi-Axis Patterned Motion Simulation

PCB Drilling

Increasing the Functionality Density of Electronic Components

Paving the way for 5G – enabling high functional density of printed circuit boards with motion control solutions for laser drilling.

MicroLED Manufacturing

MicroLED Manufacturing

A lighter and more flexible design, less energy consumption, higher resolution and even more contrast and brilliance. This is what future display technologies should achieve to meet the requirements for function, handling and lifetime. To make use of the potential of MicroLED technology and to enable economic mass production, PI supports research groups and manufacturers worldwide with drive,...

Gantries / Cartesian Robots

A gantry precision positioning stage is sometimes called a linear robot or Cartesian robot. Gantries typically provide motion in 2 or 3 linear degrees of freedom (X-Y and X-Y-Z) and are often used for pick and place applications, 3D printing or laser machining, and welding applications.

Multi-Axis Alignment Stage for Silicon Photonics Applications

XYZ Stage for Ultrafast Laser Material Processing

F-712.HA2 High-Precision Double-Sided Fiber Alignment System

Ultra-fast automatic alignment; Double sided; Hybrid design; Integrated scan routines; Automatic alignment in <0.5s

Webinars Explaining Precision Automation Applications

When Precision Matters: A Deep Dive into Air Bearing Motion Systems
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Advantages of Real-Time C Code on ACS Motion Controllers for Advanced Positioning Control
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Stage Design for Demanding and High Performance Automation Applications
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Building Value, Reducing Risk in Multi-Axis Automation Projects
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Adaptive Machines for Precision Automation
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Custom Direct Drive Motors for Motion Control and Precision Positioning Applications
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Intelligent Motion Systems Based on Fast Optimization Algorithms and Hexapod 6-Axis Mechanisms
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Videos of Automation Products

Piezo Transducer Applications

Piezo transducers can convert electricity into motion and pressure changes into electricity. Piezo transducers are used to control dispensing valves with incredible precision, enabling droplet volumes down to nano- and pico-liters critical for applications such as coating or digital printing. Additionally, they have the capability to sense pressure, ensuring the seamless handling of materials, and can measure flow without any physical contact or interference with the liquid or gas being assessed. As ultrasonic ears, they detect flaws in welds and cracks in machinery. From auto assembly to microfluidics, these versatile tools orchestrate the symphony of industrial automation, driving efficiency and quality.

Precision Dosing

Industrial Dispensing

Industrial dosing procedures are very diverse, but they all have one thing in common: The high requirements for accuracy. These requirements must be met independently of environmental influences. Piezo elements with their compact size, speed, and their low level of energy consumption are suitable for reliably moving and dosing small liquid volumes in the range of a few hundred milliliters up to a...

PI Ceramic Industrial Printing

Industrial Printing

The printing methods as well as their application areas are varied, but they have one thing in common: Their main objective is ultrafast and precise dispensing of liquid volumes down to the picoliter range. With the jetting procedure, which is often the underlying procedure, liquids are dispensed without contact onto the printing material. This procedure makes use of the piezo effect.

Hydroacustics

Hydroacoustics

Ultrasound has been used for a long time and extensively in hydroacoustics and it also occurs naturally in marine animals. Hydroacoustic applications profit from piezo technology. The low frequencies, generated by piezo components, are perfectly suitable for use in direction-finding ultrasonic beacons for object detection.

Sensor Devices

Sensor Devices

Sensor technology in industrial production is becoming especially important in conjunction with digitalization and Industry 4.0. Since ultrasound is a versatile instrument in measuring and monitoring various processes and procedures, such sensors are very sought after in the industry.

Flow Metering

Flow Metering

Sensor technology in industrial production is becoming especially important in conjunction with digitalization and Industry 4.0. Since ultrasound is a versatile instrument in measuring and monitoring various processes and procedures, such sensors are very sought after in the industry.

Ultrasound for Industrial Automation

PI piezo expert and Field & Technical Sales Engineer Alexander Conrad explains why piezo-based ultrasound transducers are perfekt for industrial applications. Object recognition, structural monitoring, distance and acceleration measurement all benefit from the advantages of piezo technology.

Smart Metering

Smart Metering

PI piezo expert and Head of Sales Dirk Roessger explains why piezo solutions are ideal for smart metering tasks. Smart metering applications such as flow metering, air bubble detection or level detection call for piezo elements to ensure a contactless and thus contamination-free process.

More Applications of PI Products in Industrial Automation